Izigidi zokungena zihlala ukubaleka ngokushesha ngesikhathi esebenza lokusebenza amagasesi okanye lokulandela umlayo wemoya futhi ukulandela umlayo wesintshane ukuya kwindawo yokukhupha. Ngokushesha bezibonisa umlayo wesintshane ukuze akhuleke ngaphandle kokungena, lokhu kudinga ukuba ukuphazamiswa kokulamba i-oi , umoya omphumeleyo oluhlaza , kanye ukwenyiswa kwamaphethelo wezansi . Izimo ezindilingayo zokubuyekeza njengokubuyisela izigidi zingabuyelekanga kunye nokudla emasinyeni-entlanzi kodwa Amakhiti AkuHTL Ekunqumeni Lwendaba Yezigidi bheka izigidi ezishiyileyo ngendlela yobukhulu yasebenzela, uzoba ukuba umlayo akhulwe futhi ukususa isithuthi sesikhiyiyo siphumelele.
Izigidi zokungena zibekeke khona ukuncedisi, umoya wenqanawe, kunye neenkcwadi zakhe. Ngokusukela, ulwazi olushiyileyo lungeza ukusuka phakathi kwegidi kunye nokungena, lokhu kudinga:
Ukugedla kwezithuthu : Izithuthu zihamba ngaphandle kwezixhobo zokusebenza lokusebenza phakathi kwesikhombisa.
Ukubuyiselwa kwezivali : Amagwede amahle angahlukile ukuvula izivali, uzokusetyenziswa okushaya isiqephu.
Ukuphumelela komphendulo : Ukungavunyelwa kakhulu kuhluke imibuzo yemoto.
Izicatshulwa Ezikhona Kakhulu:
Ukungavumelanisi (izixhobo ezifutshane noma ulimi oluncane lwezithuthu).
Amomoto akhawuliweyo (ukusuka weempaweni 150,000+).
Ukusebenzela ngokukhishene (amandla amaqhelekile ngaphambi komipaweni omanje manje).
Amathethi we-HTL azibonisiwe ukulupha umthwalo wokungena ngaphandle kwezinyathelo ezikhulu:
Amangcwaliso weDaimond : Phinta isiqephu esilayishiwe noma ibhronzi ngaphandle kokucloga.
I-mandrels emphakeme yokuqinisekisa : Sondela ukubuyekeza ubukhulu bokholwa ephakeme kwi-increments zokushesha le 0.001 mm.
Umbiko wesiphumo esizenzelene nendawo : Usindelela uphawu lokuhlula phakathi kwedabuko.
Ukuxhasa kwecoolant : Ukhuseleka ukungasebenzi kakhulu kunye nokugcina uchwebekileyo lwesiqephu.
1. Bheka futhi Somisa
Hlola umbhlophe wesithathu kunye nezinkhashana.
Se idial bore gauge ukukhathala ukungena kwezindlu zokubamba (umthamo wokuqashelwa: 0.08–0.12 mm ngezintake, 0.10–0.15 mm ngengezexhasi).
2. Zama i-Honing Mandrel
Zama ubungako bokubamba ngokwesihlanu lokuncedisi (ngisho, 6.0 mm kunye ne-5.98 mm olungaphandle kwesilondolo).
3. Bamba i-Guide Bore
Faka i-mandrel engamphakathi yase-diamond phakathi kwe-guide.
Yenza umthwalo wokubamba nge-300–500 RPM nge-honing oil, uvalelise ngaphakathi kunye ngaphandle ukufakela amapattern amacrosshatch.
Bheka imigomo emva kokugcineni e-10 sekondi ngokulandelana nemimitharulo.
4. Phinda Ukubeka Ukusetyenziswa
Hlela isiveli kunye nokuba laliphumelele ngokuphumula ngokushesha ngingababi.
Se runout gauge ukusombulula ukungaphandle kokuthuthukisa kwe-valve stem ≤0.03 mm.
5. Buyisela futhi Thintsa
Faka isebhu zindiza amathumulo ezintsha.
Yenza uthetsi oluhlukile ukubuyekeza ukuba akukho umoya owachwayo.
Ifakti | Umkhwetho Wophawuli | HTL Honing |
---|---|---|
Isikhathi Somphendulo | 4–6 amahora (press-fit + reaming) | 1–2 amahora (in-place repair) |
Iphuzu le-Cylinder | 150 (amaphakathi + umsebenzi) | 40 (uphakamiso lwezintathu) |
Ukuziphatha | 100,000–150,000 amayili | 100,000–150,000 amayili (okugcineni) |
Umkhafulo Womsebenzi | Ezityenzisiyo (ukuhlukeka kweendaba zikhululekile) | Engaphakathi (uprosesi wesibhedlela) |
Ukugcina ngokuthuthukisa kakhulu : Ukufika kwiindawo ezidingekayo yokusebenza OEM ukungabonisiyo lokusebenzela umoya.
Ukususa ukubhokha : Amabhebhu amancane athola imoya, uzogcinwa kakhulu.
Ukushintsha i-valve seals : Ama-seal esikhathini asikwazi ukwenza uhlazo lwe-honing.
I-repair shop yalayishe Toyota Camry ethi ucabanga 1 ikwaiti yemoya ngamandla angu-500. Ukuphucumana walayishe ukuba amagwayi we-exhaust yakhiwe. Ngenyuka ye-HTL:
Umoya wase-Engine wahlula ku-1 ikwaiti ngamandla angu-3,000 .
Ukuphucumana wahluke ngamahasha angu-15% , ukhishwa kwesiqephu kanye nokusetyenziswa kwezilungiselelo ezintsha.
Umthungi uhlola i-$1,200 ngasinye sokugqibela isikhephe.
Ubuncinci bokuthuthukisa : Hlola 60–80% ngasinye sokugcina igayide.
Emfanelweni : Inenqanawe yezincwadi, izinkomo zomdumo nokumdlalo wepowdered metal guides.
Isebenza Kahle Emvelweni : Ukuphucula umlayo ngekusetshenziswa kweziqhuthu ezikhoyo.
Ukuhlatyha kwevalve guide akuyona kuphi lephakeme—ukuba amandla. Izinhlohlo zokuhonisa ze-HTL zihlola izinhlonhlo zokubeka amaxwebhu, ukuphucula imibuzo, kunye nokuthola amalunga angaphambili ngokubenza ngaphandle komtheleli wokuqala.
Ngenisa uhlobo lwenkcubeko yakho neziqhuthu ezihloniphekile zokuhonisa zesiya emanzini. [Vumela Ngoku] lokunyeleyo lwemibhalo okukhulu noma ukufundiswa kwezitekhniseki!
Ukushintsha akafinyelela amagai asempeleni?
Ewe, uma ukususa imibuzo zihlala ngemvume 0.2 mm. Ngaphandle kwalokho, ukususa kuhloniphele.
Ukushintsha amagai apho anikezwa?
Nge-60,000 myeleshi okanye uma uphelo lwamaphoyinti luchaze iquart ngo-1,000 myeleshi.
Ukushintsha akafinyelela kwiindawo ezinamandla zomphalakeli?
Ewe—izicatshulwa zeHTL zikhetha amandla amabili angaphandle komphalakeli lokuhlola amagai wealuminium.
Ngesiphumo sokuqinisekisa kweHTL, kulonishwa olungahlukelelo lokushintsha kufuneka ukuze umsebenzi wendawo uzisekelwe.