Xiriirka clutch wax ka badan—si shimbir iyo shaqshaqiin ah ee ku jira dhibaato—waxaa ugu yaraa si toos ah oo ku jiraa qarqoorada flywheel ee xogga xiriirka. Maxaynta kale, sababta warping, scoring, ama thermal hotspots, wuxuu ka sameyn doontaa xiriirka dhici ah ee flywheel iyo discii clutch, ka dib markaas pressure distribution iyo shaqshaqiinta. Sababtii kale waxaa la sameynaa:
Thermal stress : Dhibaatada cusub ee ku jira dhibaato ayaa uga adeegi doon karaamiyaadka flywheel.
Abrasive wear : Contaminants macaamil ah ama qalab dheer ee ka soo saaraya xogga xiriirka, wuxuu uga adeegi doon inuu ku barako grooves.
Xiriirka adeegga : Subpar resurfacing techniques waxaa uga adeegi doon micro-roughness ama material removal cad-cad.
Dhammaadaha HTL diamond cutting tools waxaa uga adeegi doon inuu ka socda flywheel si fiican ah, ka mid ah clutchee ee ugu yaraa dhibaato.
Eebeedka ku taxiinta flywheel eebeedka ahayd oo ka mid ah carruurta grinding ama lathes cusub, si aad ugu jiro macluumaad qofka ah:
Faktor | Eebeedka Dhamaan | HTL Diamond Cutting |
---|---|---|
Dhigaha Sufurka | 1.6–3.2 µm (waxaa lagu sameyn karaa furfurada miikro) | ≤0.4 µm (ultra-geed, dhammaan ee ay leh clutch discs) |
Talo | ±0.1 mm (tirada loo xiriira surface lacagga ah) | ±0.01 mm (xogta laser-guided) |
Xawaaraha | 2–3 saac saac kuwa flywheel | 30–45 dadka (processka automated) |
Tool Longevity | Ku jirin kartaa sidoo kale ku saabsan hawlka | Alaabka diamond-coated ka mid ah 10x ugu dheeraad ah |
Waxaa laga heli karaa alaabka diamond cutting ee HTL guriyaha adaptable iyo dhexeexso badbaadaha oo ku jira dadweynaysasho si aysata badbaadada ah inta macluumaadka ah ee dhammaantii si guulista waxbarashada.
Tixgelinta HTL ku yidhi sharciyada ee dhaqanka hangashka oo la sameeyo qoraalka dabadeed:
Fursheerka Sufurka scanner laser 3D ka yimid xogga warpage iyo patteenka hawlka.
Sareeynta Alaabka Dhexeexda kaalmada ka jirta sareeynta iyo shabadda in lagu adeegsasho dhexeexda oo dhexeexsan.
Ku qeybin doonaa : Sistemuudka damacsan ah ka soo diriray machinigga ku qeybin, wuxuu yimid ku jiro ku dhexeysa dhulka.
Dib ugu yaabisho : Dib ugu yaabsan ayaa lahayd passiga diamond-tipped, waxaa lagu yeero Ra ≤ 0.4 µm dhulka, lacag ah ee carruurta clutch ka badan.
1. Fikir iyo Dhig
Fogso ysaxiiska ama ku saabsan warping (tolerance gooni: 0.05 mm looga sameyn kara 150 mm length).
Degrease flywheelka si aad ku jiro oil iyo debris.
2. Sameeynta HTL Machine
Sameeyn flywheelka蜡HTL’s vacuum clamping system si aad ku jiro flex.
3. Automated Resurfacing
Alaabka ahaa ku saarid xeradka 0.05 mm oo ka soo diriray magaalada ah ee dhexeeya.
Dhagarta coolanta ka soo galayaal heat building, waxaa lagu diyaaray intaafadda metallurgical.
4. Talo ah ee Dib ugu yaraan
Ku yimaado profilometer surface la xiriira Ra ≤ 0.4 µm iyo parallelism loo qeyb karaa 0.01 mm.
5. Sameysi iyo Iska Fidin
Riga flywheel iyo assembly clutch, marka hore waa inaad uga tagto road-test la sameyso operation gudaha.
Waxbarashada maintenance fleet wuxuu isku dayaysa clutch chatter 40% ee trucksiisa sida 200,000 km. Markii ayay HTL diamond cutting u soo celin kartaa:
Chatter recurrence ku jiro 2% sida 12 bulsho.
Clutch lifespan ku jiray 30% ku saabsan haddii ugu jiro carruurta badbaadiyada.
Xirfaha aqoonsiiska ugaasay 50% kula waalid oo dhexeeyo qarqaradka.
Intiqaaqda Material : Waxbarashada diamond ugu yaraan dhiig ka badan, kuwaas oo kala hadlay hardening carruurta.
Waxtarka : Processeed ee digitaalka ah ugaasaya xataa dhinac iyo dhinteenka.
Kulmis : Dugsiyada toolka iyo badbaadiyada la mid ah ayaa ka soo jeeda amaliyadda adeegga ah.
Resurfacing qarqaradka macluuma loogu yeero inuu sameyn kartaa—waxaa laga heli karaa tahaynta xogta. HTL diamond cutting tools ku jiraan qaybaha badan, ku sameyn kartaa maxkamihii componentka, iyo ku dar kartaa standardka dheerka ee precision ee automotive machining.
Qeyb ugaadii workshop-kaaga ee HTL diamond cutting systems. [Fasax Soogaali] si aad ugu yaraan mashuraad ka mid ah ama demo kuwa lagu qabtay!
Caawimaad: Ma ogolaansho flywheels aan la sameyn doono?
Jawaab: Haa, haddii xirfada kale oo dhexdooda ah ugu jiro limitaada OEM (kanun ah ≤1.0 mm guud).
Caawimaad: Maxay dhinaca badan ugu hubiyo flywheels?
Jawaab: Kuwiil carruurta ama haddii alaannada carruurta ah u soo gaariso.
Caawimaad: Ma xirfadaha ka qoray balanzka flywheel?
Jawaab: Mashinigii HTL waxaa lagu heli karaa fidooyinka balanzka markaasuu ka qeybiyo ±1 g·cm tolamaadh.
Si aad ugaadii teknologiga diamond cutting, workshops waxaa loo sameyn doonaa carruurta clutch oo ay ugaan kartaa si toos ah inaad ugaan kartaa si degmada ah. 🚗🔧✨